Oil Based Mud Chemicals OBM Products
Oil Based Mud (OBM) is a type of drilling fluid commonly used in the oil and gas industry, particularly in challenging drilling environments like high-temperature or high-pressure wells. OBM provides several benefits, such as better lubrication, higher stability in reactive formations, and reduced risk of shale swelling.
Here are some key chemicals used in OBM formulations collectively described as OBM (Oil Based Mud) Products. Catalyst Drilling Fluids provide a full range of specially formulated Oil Based Mud Products.
Base Oil
Diesel, Escaid 110 or Mineral oil: These are common base oils, chosen for their hydrophobic properties. The base oil is the primary fluid in the OBM system, giving it its name.
Synthetic oils: In some regions, the use of diesel-based muds is not preferabledue to environmental concerns, leading to the use of synthetic-based mud (SBM) or lower-toxicity mineral oil-based mud. Sometimes used to minimize environmental impact, synthetic oils can reduce the environmental footprint of OBM systems compared to diesel or mineral oils.
Emulsifiers
These chemicals ensure that water droplets are finely dispersed in the oil-based mud. They stabilize the water-in-oil (invert emulsion) system.
Primary emulsifiers CT-EMULTEC (e.g., fatty acid-based or amine-based emulsifiers): Used to stabilize the basic emulsion.
Secondary emulsifiers CT EMULSEC: Added to improve the stability of the emulsion, especially under high temperatures.
Viscosifiers
These materials increase the viscosity of the OBM to improve the suspension of cuttings and weighting materials.
Organophilic clays CT-ORGANOCLAY (e.g., bentonite treated with amine compounds): These are commonly used to thicken the oil phase.
Polymeric viscosifiers: Synthetic polymers designed to enhance viscosity and temperature stability.
Filtration Control Agents
These chemicals reduce the filtration loss, controlling the amount of fluid that invades the formation.
CT-FLC-OBM: A naturally occurring asphalt used to seal permeable formations.
CT-ORIG Organophilic lignite: Modified lignite that is compatible with the oil-based system, helping to control fluid loss.
Wetting Agents
CT-WET Wetting agents are used to ensure that solid particles like barite are well-dispersed in the oil phase and don't become water-wet. They are amine-based compounds or fatty acids: Typically used to ensure that solid particles stay oil-wet.
Rheology Modifiers
CT-RHM liquid rheology modifier used in oil-base mud systemsto increase low- shear-rate viscosities (LSRV) and gel strengths for improved hole-cleaning. The primary application is in large-diameter, high-angle, horizontal and extended-reach wells to increase cuttings-carrying capacity
Thinners or Dispersants
CT THIN-OThinner is a dispersant and thinner for synthetic oil based muds. It reduces viscosity and gel strength without the need for dilution.
Weighting Materials
These materials increase the density of the OBM, which helps to control formation pressures.
Barite (barium sulfate) CT-BAR: The most commonly used weighting material.
Hematite CT-HEM or CACARB Calcium carbonate: Alternatives for higher density or specific formation requirements.
Alkalinity Agents
Used to control the pH of the mud, ensuring proper emulsification and stability.
CT-LIME Lime (calcium hydroxide): Typically added to maintain the desired pH and help with the effectiveness of the emulsifiers.
Caustic soda (sodium hydroxide): Occasionally used to adjust alkalinity.
Corrosion Inhibitors
Chemicals like amine derivatives or organic acids are used to protect the metal components (e.g., drill pipes) from corrosion in OBM systems, especially in the presence of water and dissolved gases like hydrogen sulfide (H₂S).
Salts
CCAL Calcium chloride: Often added to the brine phase (water phase) of the invert emulsion to control the salinity and avoid hydration or swelling of shales.
Lubricants
Additional lubricants may be added to improve the lubricating properties of the OBM and reduce torque and drag.
GESEAL Graphite-based or LUBEDRIL-EX ester-based lubricants: Used in situations where extra lubrication is needed, especially in deviated or horizontal wells.